Construction methods · Heavy lift, moving and accelerated construction
SPMT move (self-propelled modular transporters)
Multi-axle hydraulic transporters, computer-controlled and combined into one platform, drive under a complete superstructure built nearby, lift it, carry it to the crossing and lower it onto the piers. A 2,000 t bridge moves in a night; the transporters need only a level path.
Also called: SPMT, bridge move, transporter erection, roll-in
Concept diagram (TheBridgeEng)
How it is done
Build the superstructure on temporary supports at a staging area with SPMT access underneath.
Drive the SPMTs under, lift with the axle hydraulics, transport at walking pace with jacking to keep the deck level over grade changes.
Position over the bearings, lower, connect; remove the transporters before the road or rail reopens.
Where it fits
Replacement bridges over motorways and railways with a staging area within a few hundred metres; spans 20-100 m; steel or concrete decks up to 3,000-4,000 t.
Where it does not
Routes with grades over 6-8 % or soft ground without mats, decks too flexible for transport without strongbacks, sites without a staging area.
Plant, pace and money
PlantSPMT modules (4-6 axle lines each, 30-40 t per axle line), power packs, jacking towers, mats.
ProductivityOvernight moves; assembly months.
CostUSD 200,000-800,000 for the move; the temporary staging is the larger cost.
Risks and controls
What goes wrong
Hydraulic failure, ground failure under the transporters, deck stress during transport, clearance conflicts on the route.
Quality assurance
Route survey and ground bearing checks, transport analysis of the deck, trial lift, contingency procedures.
Examples
Dozens of US and Canadian ABC replacements, Dutch railway crossings, Korean expressway overpasses.
In the bridge game
What Bridge Master applies when you pick it
Deck types: Steel plate girder, Steel box girder, PSC I-girder, Steel truss, Orthotropic steel box, Steel arch, PSC U-girder, Spliced PSC girder, Precast segmental box, Voided slab, Network tied arch. Spans 30-90 m, up to 140 m.
+25: Overpass with a yard nearby: SPMT.
-45: SPMTs need ground.
+10: Feasible in a long possession if a haul path crosses the track at grade.